Powering the Future of Electrification

 

High Voltage Electrical Distribution Systems

 
Versigent's high-voltage electrical distribution systems deliver lightweight, sustainable and high-performance solutions for next-generation electric vehicles.

 

 

High-Performance Power Delivery

 

Operating at a Higher Level

Our high voltage solutions are engineered to meet the tough demands of the advanced architectures found in today’s and tomorrow’s battery electric and hybrid vehicles – optimized for performance, safety and sustainability.

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Key Capabilities

 

High-voltage wire harnesses and cable assemblies are essential for quickly delivering power from the charging inlet to a vehicle’s battery and from the battery to auxiliary modules and critical systems.

 


Versigent offers:

 

High-voltage wire harnesses and cable assemblies up to 1000V
Lightweight designs for improved vehicle efficiency
Advanced thermal and EMI management
Flat cable and flexible printed circuit integration
Use of sustainable materials such as recycled copper
Scalable solutions for global EV platforms
Compatibility with automated manufacturing processes
Proven performance through rigorous validation and testing
HV cable in hands

Designing for 800V

What to Consider

Increasing voltage is the most cost-effective way to increase the power going into and out of a battery. For engineering teams looking to bring the benefits of DC fast charging to their vehicles, there are several design considerations that must be taken into account.

Flat Cables Bring New Dimension to Electrical Architecture

Compact, Efficient and Built for Electrification

As electric vehicles evolve, so must the systems that power them. Versigent's flat cable technology revolutionizes high-voltage distribution systems. Unlike traditional round cables, our flexible flat cables and printed circuits deliver superior packaging flexibility while maintaining exceptional thermal performance.

More at Versigent

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Recycled Copper: A Greener Conductor

Recycled Copper Could Help OEMs Meet Sustainability Goals

As electric vehicles demand more copper than ever before, sustainability becomes a critical design consideration. Versigent’s Eco-Core recycled copper matches mined copper's performance while reducing carbon emissions by up to 72% per high-voltage harness — saving thousands of metric tons annually.

Fully tested to meet all standards, recycled copper is also infinitely recyclable, making it a powerful enabler of circular economy goals in automotive electrification.

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The Tougher, More Flexible Insulation Solution for EV Applications

Cross-linked polyolefin (XLPO) insulation offers superior thermal, mechanical and chemical resistance compared to traditional materials. It’s a compelling choice for high-voltage applications in demanding environments.

Benefits:

  • High temperature tolerance
  • Excellent abrasion resistance
  • Lightweight and recyclable

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recycled-copper-wire-raw-materials-masthead
recycled-copper-wire-raw-materials-masthead

Real-World Impact: Weight Savings in Action

In a recent Versigent case study, innovative cable routing and material choices led to significant weight reductions in a high-voltage distribution system — without sacrificing performance or safety.

Results:

  • Reduced system weight by 15%
  • Improved assembly efficiency
  • Lower total cost of ownership

Read Case Study